Basic Info.
After-sales Service
Engineers Available to Service Machinery Overseas
Type
Volumetric Filling Machine
Packaging Container Lifting Structure
Pneumatic Lifting
Structure
Linear or Rotary
Packaging Material
Plastic
Flow of Filling Valve
140~160ml/S
Suitable Bottle Type
Pet Bottles
Screw Cap Torque
0.6~2.8nm (Adjustable)
Consumption of Water
About 0.2-0.25MPa for Bottle Washing
Filling Level Tolerance
3mm
Capping Qualified Rate
99.5%
Bottle Range
0.3 - 2L Plastic Bottle
Oversea Services
Engineer Installation and Tranining
Machine Weight
4.5-16 Ton
Transport Package
Plywood Case
Origin
Zhangjiagang, China
Product Description
Fully Automatic Beverage Mineral Water Plastic Bottle Filling Capping Labeling Packaging Production Line 3-in-1 Machine
The 3 in 1 washing filling capping machine is designed and manufactured by our company. It has stable performance, advanced technology, beautiful shape and complete functions.
Technical Features1) Washing PartThe new bottles enter the equipment through the bottle dividing screw and star wheel. The clamp and turnover mechanism clamp the bottle mouth and turn it to the bottle mouth downward. After washing with sterile water, drain it. The bottles automatically turn over to the bottle mouth upward and are transported to the next process through the star wheel. The main structure of the equipment, the contact part with the flushing medium and the external protective cover are made of stainless steel. Drive by open gear.
A pneumatic device is installed at the bottle inlet to control the bottle inlet and prevent the bottle from entering the host.
The water inlet pipe of bottle washing machine is equipped with pressure gauge and pressure stabilizing valve.
Manually adjust the lifting to adapt to different height bottles.
A water receiving tray is installed to recover the bottle flushing water.
The washing volume of each bottle type is 105ml / S (at 0.25MPa).
2) Filling PartOur company introduces German technology, and uses the principle of equal pressure filling to design and manufacture by ourselves, so as to fill the liquid into the washed bottles sent by the bottle washing machine.
The filling valve adopts constant pressure mechanical valve, which makes the filling quick and sensitive, with high precision of filling liquid level.
It has the ability of vacuumizing, so that the oxygen content of the material can reach the minimum in the filling process. With double control of vacuum channel, filling valve has function of stopping vacuuming when there is no bottle.
With the help of the guide rod, the automatic cylinder lifts the bottle, which can effectively form the seal between the bottle mouth and the filling valve.
The main drive adopts gear drive. It is also called open combination drive, with high efficiency, low noise, long service life, convenient maintenance and sufficient lubrication. Adopt frequency converter to control the speed of the main motor of the machine. And the machine adopts stepless frequency conversion to adjust speed.
The conveying power of the bottle feeding section is provided by the main motor through the gear.
The structure of the bottle guiding system is simple, and it can be changed quickly and conveniently according to the bottle type. The whole machine adopts the structure of clamping bottle neck for conveying.
The whole machine is controlled automatically by PLC. Faults are displayed online, such as bottle blocking, cover lacking, etc.
The material in the filling cylinder is automatically controlled. The liquid level height is detected by the liquid level sensor to ensure the stability of liquid level and the reliability of filling.
The key parts and electrical components of this machine are imported products.
3) Capping Part
The caps arranged by the capping device are pressed onto the filled bottles, and then send bottles to the next process by the conveyor chain.
The capping machine drives the rotary disc to rotate through the reducer. The cover leaves the hopper from the cover outlet under the action of centrifugal force. There is a positive and negative cover separation device at the outlet. When the negative cover passes by, the cover automatically falls into the return pipe. The negative cover is automatically blown into the hopper by the wind force. Only the positive cover can enter into the slide smoothly. The photoelectric automatically detect the cover quantity to control the cover conveyor, so as to ensure the best effect of the cover putting. When the positive cover enters the slide, it can enter the cover feeding plate smoothly. In order to prevent accidents, an anti-reverse cover dial is configured on the slide to ensure that the cover entering the cover feeding plate is correct. A pair of photoelectric switches are also configured on the slide to stop the host immediately when it detected that there is no cover. In order to effectively remove the bad cover without anti-theft ring and the remaining cover when cleaning the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.
The machine adopts centralized lubrication system, which can easily lubricate all lubrication points.
Technical parameters| Item | CGN18/18/6 | CGN24/24/8 | CGN32/32/10 | CGN40/40/12 | CGN50/50/15 | CGN60/60/15 | CGN72/72/18 | CGN80/80/20 |
Rated Output
(bottles/h) | 6000 | 10000 | 14000 | 18000 | 24000 | 30000 | 36000 | 40000 |
| Number of Washing Valve | 18 | 24 | 32 | 40 | 50 | 60 | 72 | 80 |
| WashingStation | 2.5 | 5 | 6 | 8 | 11 | 15 | 20 | 20 |
| Draining station | 3.5 | 6 | 10 | 12 | 14 | 25 | 27 | 32 |
| Number of Filling Valve | 18 | 24 | 32 | 40 | 50 | 60 | 72 | 80 |
| Flow of Filling Valve | 140~160ml/s | 140~160ml/s | 140~160ml/s | 140~160ml/s | 140~160ml/s | 140~160ml/s | 140~160ml/s | 140~160ml/s |
| Number of cappingheads | 6 | 8 | 10 | 12 | 15 | 15 | 18 | 20 |
| Suitable Bottle Type | PET Bottles | PET Bottles | PET Bottles | PET Bottles | PET Bottles | PET Bottles | PET Bottles | PET Bottles |
| Bottle Diameter | 50~97mm | 50~97mm | 50~97mm | 50~97mm | 50~97mm | 50~97mm | 50~97mm | 50~97mm |
| Bottle Height | 150~320mm | 150~320mm | 150~320mm | 150~320mm | 150~320mm | 150~320mm | 150~320mm | 150~320mm |
| Screw Cap Torque | 0.6~2.8Nm (Adjustable) | 0.6~2.8Nm (Adjustable) | 0.6~2.8Nm (Adjustable) | 0.6~2.8Nm (Adjustable) | 0.6~2.8Nm (Adjustable) | 0.6~2.8Nm (Adjustable) | 0.6~2.8Nm (Adjustable) | 0.6~2.8Nm (Adjustable) |
| Installed Capacity | 2.38KW | 4.18KW | 4.18KW | 4.37KW | 5.87KW | 5.87KW | 9.57KW | 9.57KW |
| Consumption of Compressed Air | 0.5Nm³/min(at 0.6MPa) | 0.6Nm³/min(at 0.6MPa) | 0.8Nm³/min(at 0.6MPa) | 0.8Nm³/min(at 0.6MPa) | 1.0Nm³/min(at 0.6MPa) | 1.5Nm³/min(at 0.6MPa) | 1.5Nm³/min(at 0.6MPa) | 2Nm³/min(at 0.6MPa) |
| Consumption of Water | About 1.5m³/h (0.2-0.25mpa) for bottle washing | About 1.5~2m³/h (0.2-0.25mpa) for bottle washing | About 1.5~2m³/h (0.2-0.25mpa) for bottle washing | About 1.5~2m³/h (0.2-0.25mpa) for bottle washing | About 2~2.5m³/h (0.2-0.25mpa) for bottle washing | About 2~2.5m³/h (0.2-0.25mpa) for bottle washing | About 2.5~3m³/h (0.2-0.25mpa) for bottle washing | About 8m³/h (0.2-0.25mpa) for bottle washing |
| Overall Dimension | 2500×2000×2700 | 2800×2300×2700 | 4000×2450×2850 | 4400×2800×2850 | 5350×3400×2850 | 5000×5000×3000 | 7100×6250×3000 | 7700×6750×3000 |
| Total Weight | 4.5 T | 6 T | 7 T | 8 T | 9.5 T | 13 T | 15 T | 16 T |
| No | Item | Industry Standard | Our Standard |
| 1 | Purge Rate | 100% | 100% |
| 2 | Filling Level Tolerance | ±4mm | ±3mm |
| 3 | Bottle Damage Rate | ≤0.1% | ≤0.08% |
| 4 | Cap Damage Rate | ≤0.8% | ≤0.5% |
| 5 | Capping Qualified Rate | 99% | ≥99.5% |
| 6 | Cap Screw Torque | 0.6~2.8N adjustable | Tolerance±15% |
| 7 | Liquid Loss Rate | ≤0.5% | ≤0.3% |
1.Water Treatment System (Water Filtration)
2.Bottle Blowing Machine (Making plastic bottles)
3.Air Conveyor (Transport empty bottles)
4.Water Filling Machine (Filling water into bottles)
5.Cap elevator (Transport cap)
6.Blow dryer (Blow dry water)
7.Flat Convey (Transport bottle)
8.Code Sprayer (Printing the date on the bottle water)
9.Labeling Machine (Labeling in bottled water)
10.Bottle Shrink Wrapping Machine (package the bottle water)
Our service
The sample service
1.We can send you the video of the running machine.
2.You are always welcome to come to visit our factory, and you may see the operation of the machines here. We will make the arrangement to pick you up when you come.
3.If we get the permission of the customer who has brought the machines from us, we can tell you their contact information, you can go to visit their factory.
Customized service
1.We can design the machines according your requirements (material, power, filling type, the kinds of the bottles, and so on).
2.At the same time we will give you our professional suggestion.
After-sales service
1.We will provide the bill of load on time to make sure you can get the machine quickly.
2.When you finish the Preparation conditions, our engineer will go to your factory for the installation, testing and also training.
3.We provide one-year warranty with spare parts free.FAQ
Q1: How to get an appropriate offer from us?
A1: Please inform us:
1) production capacity per hour/per day/per month
2) filling liquid: water, juice, carbonated drink, beer or other
3) bottle type: plastic bottle, glass bottle, can or other
4) cap type: screw cap, crown cap, can lid or other
5) for water treatment, it's better to offer us the raw water quality report
Q2: What can I do if I haven't gotten any clue of the production line? I just want to open a factory and to do the business.
A2: Don't worry about this; You can inform us:
1) the exact production you want to deal with;
2) the budget of the production line. If there is no budget of the business, I will send you the popular machine in our factory for your ref;
3) we will help to design everything including the machine layout and factory layout;
Q3: Are you a trading company or a manufactory?
A3: We are manufacturer in Zhangjiagang city, two hours driving from Shanghai. We have more than 10 years' experience of offering turnkey solutions.
Q4: Why is your prices higher than others?
A4: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference. We can design the machines according to your requirements (material, power, filling type, container and so on). At the same time, we will give you professional suggestion from many years industrial experience.
Q5: What is your payment term?
A5: 50%T/T in advance as down payment, and the rest should be paid before shipping.
Q6: What's the delivery time?
A6: 30-45 days after the T/T deposit.
Q7: How to install my machines when it arrives? How much the cost?
A7: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If needed. Or you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.
Q8: How long is the time for installation?
A8: It subjects to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.
Please feel free to contact us if you have any questions!
Address:
North of Xigang Village Committee, Jinfeng Town, Zhangjiagang, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery, Packaging & Printing
Company Introduction:
Jiangsu Fantas Industrial Technology Co., Ltd. is located in Zhangjiagang, a civilized city. Our factory was established in 2010 and has been committed to the development of domestic business. We are now expanding our international business. As an excellent supplier of beverage packaging machinery, we integrate R&D and manufacturing to provide turnkey solutions for beverage filling.
Since establishment, our company has always been positioned in the world′s most advanced beverage packaging machinery technology. We can provide customers with market positioning analysis, engineering budget design, equipment manufacturing, process configuration, personnel operation training and other services.
Our main products are automatic bottle cleaning, washing, filling, sealing, packaging and complete sets of production line for pure water, mineral water, soda water, fruit juice, yoghurt drinks, carbonates drinks, thick liquid food and wine. Also we can provide complete sets of barreled drinking water production line, complete sets of water treatment equipment and other auxiliary equipment.
Adhering to the concept of quality first and service first, our company provides customers with comprehensive services and efficient solutions.
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