Basic Info.
After-sales Service
Engineers Available to Service Machinery Overseas
Type
Volumetric Filling Machine
Filling Valve Head
Multi-Head
Feed Cylinder Structure
Single-Room Feeding
Dosing Device
Capacity Cup
Filling Principle
Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Structure
Linear or Rotary
Rated Output
1000~1500 Bottles Per Hour
Suitable Bottle Type
Glass Bottle
Bottle Mouth Diameter
26~40 mm
Time of Bottle Washing
More Than 2 Seconds
Filling Temperature
0~4 Temperature
Filling Pressure
0.2~0.4MPa
Filling Valve Flow Rate
110~150ml/S
Overall Dimension
2010*1640*2300mm
Transport Package
Plywood Case
Origin
Zhangjiagang, China
Product Description
Turnkey Project Brewery Beer Filling Production Line Beer Bottling Machine for Glass BottleThe washing filling capping machine for carbonated drinks is designed and manufactured by our company. It has stable performance, advanced technology, beautiful shape and complete functions.
This machine is mainly used for washing, filling and capping for glass bottles containing carbon dioxide gas.
Features:
1) Washing PartThe new bottles enter the equipment through the bottle dividing screw and star wheel. The clamp and turnover mechanism clamp the bottle mouth and turn it to the bottle mouth downward. After washing with sterile water, drain it. The bottles automatically turn over to the bottle mouth upward and are transported to the next process through the star wheel. The main structure of the equipment, the contact part with the flushing medium and the external protective cover are made of stainless steel. Drive by open gear.
New stainless steel clamp makes the structure simple and easy to adjust. The contact area with the bottle mouth is small, which can effectively avoid the secondary pollution to the bottle mouth.
The water inlet pipe of bottle washing machine is equipped with pressure gauge and pressure stabilizing valve.
A water receiving tray is installed to recover the bottle flushing water.
The washing volume of each bottle type is 105ml / S (at 0.25MPa).2) Filling PartOur company introduces German technology, designing and manufacturing by ourselves.Uses the principle of equal pressure filling, so as to fill the liquid into the washed bottles sent by the bottle washing machine.
The filling valve adopts constant pressure mechanical valve, which makes the filling process quick and sensitive, with high precision of filling liquid level.
Touching guide adopts lifting cylinder with touching pre cover structure. The unique bottle mouth clamping technology ensures the accurate sealing between the bottle mouth and the filling valve, and reduces the leakage of materials from the bottle mouth.
The main drive adopts gear drive. It is also called open combination drive, with high efficiency, low noise, long service life, convenient maintenance and sufficient lubrication. Adopt frequency converter to control the speed of the main motor of the machine. And the machine adopts stepless frequency conversion to adjust speed.
The structure of the bottle guiding system is simple, and it can be changed quickly and conveniently according to the bottle type. The whole machine adopts the structure of clamping bottle neck for conveying.
The whole machine is controlled automatically by PLC. Faults are displayed online, such as bottle blocking, cover lacking, etc.
The material in the filling cylinder is automatically controlled. The liquid level height is detected by the liquid level sensor to ensure the stability of liquid level and the reliability of filling.
4-20mA analog quantity is used for automatic control of material level and liquid feeding in the filling cylinder.After the liquid level sensor detects the liquid level height, it controls the opening of the liquid inlet membrane valve to ensure the liquid level stability and reliable filling.
The key parts and electrical components of this machine are imported products.3) Capping PartThe caps arranged by the capping device are pressed onto the filled bottles, and then send bottles to the next process by the conveyor chain.
The capping machine drives the rotary disc to rotate through the reducer. The cover leaves the hopper from the cover outlet under the action of centrifugal force. There is a positive and negative cover separation device at the outlet. When the negative cover passes by, the cover automatically falls into the return pipe.The negative cover is automatically blown into the hopper by the wind force. Only the positive cover can enter into the slide smoothly. The photoelectric automatically detect the cover quantity to control the cover conveyor, so as to ensure the best effect of the cover putting. When the positive cover enters the slide, it can enter the cover feeding plate smoothly. In order to prevent accidents, an anti-reverse cover dial is configured on the slide to ensure that the cover entering the cover feeding plate is correct. A pair of photoelectric switches are also configured on the slide to stop the host immediately when it detected that there is no cover. In order to effectively remove the bad cover without anti-theft ring and the remaining cover when cleaning the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.
The machine adopts centralized lubrication system, which can easily lubricate all lubrication points.Specifications| Rated Output | 1000~1500BPH(330ml Bottle) |
| Bottle Height | 120~310mm |
| Bottle Diameter | ф45~ф90 mm |
| Bottle Mouth Diameter | ф26mm~40mm |
| Suitable Bottle Type | Glass Bottle |
| Suitable Cover Type | Standard Crown Cover |
| Washing Head | 14 |
| Washing Time | >2s |
| Filling Head | 12 |
| Filling Temperature | 0~4ºC |
| Filling Pressure | 0.2~0.4Mpa |
| Filling Valve Flow Rate | 110~150ml/s |
| Capping Heads | 4 |
| Motor Power | 2.5KW |
| Consumption of Compressed Air | 0.5m 3/min (at 0.6MPa) |
| Consumption of CO2 | 230g/hl (Vacuum twice) |
| Consumption of Sterile Water | Around 0.8m3/h (0.2-0.25Mpa) |
| Dimension | 2010×1640×2300mm |
| Total Weight | 4000Kg |
1. Installation
The initial installation is not included with the professional member. All installation with our team must be scheduled at least 4 weeks in advance before actual trip taken. All necessary connectivity must be ready prior the service being scheduled.
The actual installation days many vary, based on different machine mode and packing lines. Each day of working hour consist at 8 working hours. Any additional day will be charge according to our service fee listed below.
When initial installation is being called for our professional member required, the surcharge will be made advance by the purchase at US$100/person/day plus all travel expenses. Travel expenses include documentation fees visa charge); local and destination transportation charges air, train, ferry, bus, taxi or any means of transportation required to arrive to/from destination); accommodation and 3 daily hot meals.
2. Translator
If translator is required and can't be provided by purchaser then we will provide a translator for same charge as initial installation stipulated above. All communicate with our engineer should be in Chinese. Any translation provide by us will be based between English and Chinese only. Purchaser is responsible for the translation between local language and English.
Commercial Terms
1. Warranty
All parts are under two-year warranty with defects from manufacturer. Any other defect caused by human error, mishandling, wear-and tear & any foreseeable conditions will not be covered by this warranty. All electronic parts and component can be guaranteed by original part's manufacturer or our company.
2. Payment
50% of the total contract amount is to be T/T into assigned account at the period of 5 working days after the Purchase contract is signed.
50% of the balance must to be made via T/T of the remainder balance amount of the purchase contract before the ordered equipment is to be delivered 10 working days prior of the shipment.
FAQ
Q1: How to get an appropriate offer from us?
A1: Please inform us:
1) production capacity per hour/per day/per month
2) filling liquid: water, juice, carbonated drink, beer or other
3) bottle type: plastic bottle, glass bottle, can or other
4) cap type: screw cap, crown cap, can lid or other
5) for water treatment, it's better to offer us the raw water quality report
Q2: What can I do if I haven't gotten any clue of the production line? I just want to open a factory and to do the business.
A2: Don't worry about this; You can inform us:
1) the exact production you want to deal with;
2) the budget of the production line. If there is no budget of the business, I will send you the popular machine in our factory for your ref;
3) we will help to design everything including the machine layout and factory layout;
Q3: Are you a trading company or a manufactory?
A3: We are manufacturer in Zhangjiagang city, two hours driving from Shanghai. We have more than 10 years' experience of offering turnkey solutions.
Q4: Why is your prices higher than others?
A4: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference. We can design the machines according to your requirements (material, power, filling type, container and so on). At the same time, we will give you professional suggestion from many years industrial experience.
Q5: What is your payment term?
A5: 50%T/T in advance as down payment, and the rest should be paid before shipping.
Q6: What's the delivery time?
A6: 30-45 days after the T/T deposit.
Q7: How to install my machines when it arrives? How much the cost?
A7: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If needed. Or you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.
Q8: How long is the time for installation?
A8: It subjects to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.
Related Products We Can Provide:1.Water Treatment System (Water Filtration)
2.Bottle Blowing Machine (Making plastic bottles)
3.Air Conveyor (Transport empty bottles)
4.Water Filling Machine (Filling water into bottles)
5.Cap elevator (Transport cap)
6.Blow dryer (Blow dry water)
7.Flat Convey (Transport bottle)
8.Code Sprayer (Printing the date on the bottle water)
9.Labeling Machine (Labeling in bottled water)
10.Bottle Shrink Wrapping Machine (package the bottle water)
Address:
North of Xigang Village Committee, Jinfeng Town, Zhangjiagang, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery, Packaging & Printing
Company Introduction:
Jiangsu Fantas Industrial Technology Co., Ltd. is located in Zhangjiagang, a civilized city. Our factory was established in 2010 and has been committed to the development of domestic business. We are now expanding our international business. As an excellent supplier of beverage packaging machinery, we integrate R&D and manufacturing to provide turnkey solutions for beverage filling.
Since establishment, our company has always been positioned in the world′s most advanced beverage packaging machinery technology. We can provide customers with market positioning analysis, engineering budget design, equipment manufacturing, process configuration, personnel operation training and other services.
Our main products are automatic bottle cleaning, washing, filling, sealing, packaging and complete sets of production line for pure water, mineral water, soda water, fruit juice, yoghurt drinks, carbonates drinks, thick liquid food and wine. Also we can provide complete sets of barreled drinking water production line, complete sets of water treatment equipment and other auxiliary equipment.
Adhering to the concept of quality first and service first, our company provides customers with comprehensive services and efficient solutions.
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